08
May 18

Glue-up part two

The resawn beech from yesterday is holding up well…

But never mind that, time to focus on the glueup from yesterday. It went reasonably well despite the fiddliness of the clamping.

They don’t look even from that angle, but they are:

There’s some squeeze-out and the join needed some fettling to get it properly smooth, and I suspect I’ll be running round the piece with a chisel checking arises before finishing, but it’s not too bad.

It’ll be interesting to see it with finish on. But today’s task is the final glue-up so I did a dry-fit and some inevitable tweaking and then did a dry rehearsal and then prepped to glue up:

The final glue-up was almost calm right up until the end when I realised I needed to clamp the dovetails as well and I had nothing on the front to clamp against and had to rig something using a third sash clamp and some heath robinson nonsense…

We’ll see how that went tomorrow…


08
May 18

Can you tell what it is yet?

While wrapping up the stringing and preparing to glue and finish the latest project, I got some time to do the initial rough-cut of the pieces for the next project; which is to take the roughest thing that’s ever come out of the shed and remake it with a bit of refinement 😀

A quick hacking with the large ryoba broke these down to approximate length, and then some quick ripping with the bandsaw…

And that’s the rough stock almost ready. I want to see if I can resaw this (it’s some nice beech bought a while back in the timber yard, but I’ve not worked with this before and beech apparently has a reputation for movement). So I resawed one of the off-cuts and I’ll see how that moves over the next few days while I finish the stringing project.

I also have to get some brazing rods; the recent subzero temps appear to have made the water in my spray mister expand in just the wrong way:

Poop. And that’s thin-walled stuff; I’m not sure it’ll braze readily.

Oh well. Might as well try; worst that happens is it destroys it. And given that it’s not working now anyway… 😀


07
May 18

Wrapping up the stringing…

Finally some decent weather combined with a bank holiday this weekend and I wound up spending some time in the shed (and got the weber out so yay!).

Started off trimming and cleaning the lines put in on Thursday (Friday was a work do and I was done in by the time I got home so I just crashed, so this was all done Saturday evening).

Then I checked the feet to be sure I liked how my idea for how to do these looked. I quite like the idea, but we’ll see. And I took the new laminated stringing out of the clamps:

The – I don’t think it’s ebony, maybe dyed pearwood? – darker stringing is stunningly dark, but I cut a test bit and compared it with a test bit of the walnut and it was just too dark; jarring, in the piece. So I went with the walnut instead.

The front curve is almost vertical, but no, really, it’s a curve 😀

And that’s the feet done, the second circles on the bars done, the last of the string on that face of the sides done, and that got to dry overnight.

BTW, so much for credit card thickness plastic being a perfect pivot point 🙁

The next day, cleaning up and trimming the excess…

And laid in the last stringing line on that face of the sides…

And then after running a smoothing plane over the bars a bit and rounding over the arises, it was branding time.

Bit hot on the iron there; another pass with the smoothing plane needed to fix that.

Grand. And then on monday…

The last decorative element. I wanted to do these in different colours, but my plug cutters didn’t arrive on time (bet you they show up on Tuesday) and tempus fugit, so I cheated and used a dowel. An hour of curing time, then in with a flush-cut saw and some chisel cleanup…

Then a few passes with the smoothing plane and some scraping to get the surface smooth and the pencil marks gone, and then I started in on the glue-ups by putting on the feet first. At this point clamping got… complex because the feet are wider than the sides and that creates a twisting moment when you apply the clamps (and I need the bench to keep the feet and sides in the same plane so I can’t flip it over or anything).

Complex clamping arrangements are a bit suboptimal – they’re fiddly and prone to slipping and so on, but shikata ga nai. We’ll see how it turns out tomorrow. If all goes well, I’ll cleanup the squeeze-out and then do the final glue-up step. And after that, it’s osmo time…