27
May 18

A busy weekend…

…and almost none of it spent in the shed, but for once that wasn’t a bad thing 🙂

(I know this might be confusing if you’re reading this outside Ireland, but check the international news, we wound up in it almost everywhere). Herself was canvassing and leafletting and doing her part for this for the last few weeks, and we were all a bit on edge throughout because the No campaign were being violent and abusive and just plain nasty in an attempt to drive down turnout for the vote, but in the end people remembered thirty-five years of suffering and overwhelmingly voted yes. After which, to be frank, we were all a bit weepy and wiped out. Herself went in to Dublin Castle for the official announcement, and I went off with Junior to the grandparents to decompress and grill some hamburgers, and we all went home and crashed that evening with a plan to not even move the next day if we didn’t have to.

But I figured the shed might help me unwind a little so…

First things first, grind a camber onto the new scrub plane…

I’m always convinced this stage is going to ignite six litres of shellac and finishes so I’m not hugely fond of it but needs must…

Then on to the stones to fine tune the bevel and hone it.

Well, that worked…

And a slightly less aggressive camber than Sid’s. So, Sid gets relegated to the toolbox for the foreseeable; he may be dug out again if I ever need to thickness a lot of pine or something like that, but he tended to bite me as much as he’d bite the wood, so I’d rather stick with the new plane, it lets me bleed less on the work which will hopefully improve the final finish of pieces. Happily, I didn’t have to do anything to the mouth, so the guilt of mangling an old but perfectly fine Record #04 wasn’t triggered.

In its new home.

And now my wall is almost 100% record (bar the two stanley block planes and the preston spokeshaves). Which is odd because I didn’t start out looking to make a collection, but I seem to have wound up with one anyway.

Oh well. Time to actually use the sodding things now. I have some rough cut pieces still ready to start in on…

But I’m not actually touching those today, I wanted to get a feel for what beech is like to work so I’m prepping some pieces for a simple box first from the offcut left over from doing those rough cuts.

Ripped the offcut in half and planed to matching width.

Then flattened one side and thicknessed with the new scrub plane. Honestly, this is not my favourite part of this hobby.

And it generates a lot of mess…

But I got the pieces thicknessed and flattened on both sides, and shot the ends square and then cut out 8″ and 5″ lengths for the sides of the box.

…and I don’t like the proportions. Hm. I wanted to use the rippled sycamore for the lid here, so I think I’ll let it dictate the proportions; that should shrink the width by a solid inch here which I think might work. It’ll be a japanese style tool box thing when its done, if a little bit fancier than those normally get made because I want to use pegs instead of nails and try to make it pretty. We’ll see if it works 😀

I’ll probably just futz with the proportions stuff and maybe cut the housing joints here tomorrow, and then I want to get on with the resawing and prep work on the pile of rough cuts for the box, it’s for a present and I’d like to get a start on it. And I’m seriously thinking about taking this Friday off as it’s the June bank holiday weekend and a four day weekend right now sounds almost scandalously luxurious…


21
May 18

Pottering about

Last project finished, next one not properly started yet (just have the rough cuts done) and another in mind but not off the notepad yet. So now’s the time to work on the shed itself…

That’s the dust collection for the shed (it’s collapsed because the vacuum hose got clogged with shavings and the shop vac managed to pull enough air out of the barrel for atmospheric pressure to crush it). It’s a bit… big. For the shed at least. So a while back, I got a smaller drum.

And it’s been sitting there since I bought it, getting in the way, because I was trying to get other stuff done. So…

Out with the old…

And mark out and measure for the minicyclone seperator in the lid of the new drum, cut out the large hole with, of all things, the lie-nielsen radius cutter I was using for stringing on the last project, and then drill the holes for the attachment screw and fit it. In the end I didn’t use the sealer though, I’m not sure if it’s needed just yet.

It’s a wee bit smaller 😀
May need to re-jig how it’s held upright because unlike the older drum, this one has no side handles to thread with bungees.

Much smaller and neater. I didn’t use the sealer yet – I was mucking about with a safety valve to stop it getting crushed like its predecessor, but discovered that even with the 10mm hole in the lid wide open I was still getting suction on the main hose, and if I blocked that main hose, the 10mm hole wasn’t enough to stop the vacuum trying to collapse the drum. May need to rethink that a bit – it could just be that the smaller size results in far more rigidity and I don’t need it. Or I may need it later due to wear and tear. We’ll see.

Either way, more room!

And more clamps! There were a few 3″ clamps going for a fiver per pair on ebay so I grabbed them. They’re getting some PTFE lubricant here. At some point I really ought to take off the old paint and repaint all of these but I like the old record blue and I’m not sure I want to go into learning how to stove enamel stuff in the same oven we cook dinner in…

(Oh and the calculator is because I can’t multiply by 1.618 in my head)

And this is the next project after the next one; it’s not off the notepad yet but I was looking at how beech and walnut look beside the rippled sycamore that I want to use in it, trying to figure out colour contrasts so things look matched rather than looking garish, but also letting me keep mucking about with stringing.

I do have one shed task left though, and that’s to grind a camber in the new scrub plane blade. It won’t be anywhere near as severe as Sid’s camber, that was something like a 4″ camber, this will be about 7″ or so. I’ll get to that next, and then I’ll get back to the locker.


09
May 18

Starting to finish

So time to take the shelf out of the clamps and see if it’s okay…

holds breath…

That’s not too bad from the front 🙂
Different story from the back mind…

Urgh those dovetails. There will have to be some remediation work there. At least the white inlay bits worked reasonably well (you just can’t do dovetails from end to edge like that if there’s more than one tail, the short grain on the pin means it always breaks off, so I deliberately broke off the pins and replaced them with some sycamore chunks).

Okay. Time to start finishing. I could keep trying to touch this up for ages and never finish 🙁

Going for a simple finish this time, just some thin coats of osmo and buffing it out.

Magic time 🙂

Little better at the back after some touching up.

That might be nice once the rest of the coats go on…

 

And then the surprise for the day – Custard over at the UK workshop forums offered to send me some thick sycamore veneer while I was trying to sort out a commercial vendor here for the stuff (the laminated 0.6mm stuff is workable but fiddly as feck and occasionally bits delaminate and you don’t know it till you expose the delamination while trimming off the excess and you now have a double thin white line instead of one slightly thicker line; and it’s hard to thickness properly as well). And the box arrived today. “I’ve thrown in one or two other bits” he said…

2.6kg. In veneer. What the hell is in that box?

Holy shit.

So that small sheaf at the front left over the vice? That’s all I was hoping for. Look at the rest!

Thick ebony and boxwood veneers – boxwood is bloody lovely stuff and with an interesting history and source. And rippled sycamore. Wow. That stuff is stunningly pretty. (If you’ve not seen it before, that plank is perfectly smooth – the lines are figuring, cellular anomalies in that particular part of that particular tree, we don’t quite know what causes it and it’s become very fashionable these days (in the 17th to 18th century it wasn’t so much because it’s not as strong as straight-grained wood, but when veneering was invented you could use stronger wood for the substrate and let the veneer of a figured wood be the final decorative layer).

And the walnut is even prettier when it’s figured like that. And the cherry is figured as well – I’ve not even seen cherry in the flesh before now, I can understand now why it’s so popular for furniture making. It doesn’t come across well in photos (well, in mine anyway) but it’s very very pretty up close.

Custard, the stuff is incredible, you’re a maniac. Thank you!

 

 

 

Oh, and the resawn beech still hasn’t pretzel’d on me…