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Pouring the sea

So the next step was to even out the bottom of the sea a bit with the router. That took about five minutes and was mostly making light cuts here and there rather than any systematic grid pattern thing.ย 

Then time to seal the grain; I don’t really want the resin leeching out through the grain. I mean, it’s walnut, it’s not very porous but still.ย 

This stuff isn’t wood filler, that kind of putty I use to cover my mistakes, this is much much finer grain material that is supposed to get into the pores and block them up. It’s a pretty thick mix in the tin, almost at a putty consistency, but you dilute it to a thin slurry with white spirit and then rub that into the wood with a rag, and clean it off when you’ve gotten as much in as will go.… Read the rest

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Adding the sea

So when the client for the desk likes racing carsย and the Titanic, what do you do? You inlay a racetrack with stringing and banding and you add in a piece of the north Atlantic using resin ๐Ÿ˜€ย 
Step one: that router base will not let you get an even depth across that wide a hole, so unscrew it (mangling a screw in the process and having to use a left-hand screw removal bit to dig it out) and add on a much wider shop-made wooden base:

I’m willing to bet nobody else is dumb enough to use sapele for something like this (especially since plywood would be a better, flatter choice).ย 

Step two: strap on the respirator, the goggles, the ear defenders and make sure you’re good and uncomfortable from all the PPE even before you turn on the dust collector and the router and grit your teeth against the entire process and cut down about 8mm into walnut over a good third of the surface area of the desk, staying within the lines.… Read the rest

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Finish line

Big parcel arrived in the post…

Mind you, it felt light, but still, I think this might be overpacking ๐Ÿ˜€

Inlay binding. Interesting to watch it being made if you ever get the chance. It’s supposed to be a purely decorative element, and it costs so much less than the shipping that I got a few different bands, but I’m only interested in one…

And the point of this pattern isn’t normal decoration…

Cut to width, knife in lines, chisel and #722 router plane down to depth (the depth being the thickness of the binding), and chisel it just a hair too wide, so add a piece of stringing to close the gap…

Let the glue set and trim to the surface…

And there’s the finish line for the racetrack ๐Ÿ˜€

I think that’s the last of the stringing for this shelf as well.… Read the rest

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