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Assembly, part one of many…

First coat of shellac on the back panel dried nicely overnight. And it was dry today, so I figured I’d put on the other coats today outdoors and then assemble.

Rather than brushing on the shellac today, everything got ragged on (hooray for being able to buy lint-free cotton rags off ebay by the kilogram). Much more even application, no brush marks, and much, much faster for the long pieces of the frame. While this second coat was drying, on to making drawbore pegs. I got a nice offcut of what I think might be sycamore a while ago, I’ve been riving off pieces for drawbore pegs from it and then using the dowel plate and sufficient violence to make the pegs.

I rive them down to around the half-inch size, then run them through the forming holes a few times at each size, gradually walking them down to the final size (which for here is a quarter-inch)

It works quite well, though it’s pretty obnoxiously loud.… Read the rest

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Testing…

Finished the last of the crossbars today, checked the fit and fettled a bit, and then thought I’d try test-assembling the base…

That’s the bending jig; it was MDF so I considered it disposable (I must recover the screws from it now that I think about it). And the light was just going, hence the odd lighting. This really is too large to assemble on the bench; I’ll have to assemble it on this. It’s worse for wear thanks to moisture, but pffft. It’s MDF. It’s for the bin anyways.

Mental note, next time do this in daylight; can you see the deliberate error? 😀 I put the top bar at the end closest to the camera in upside down by mistake and got almost an inch of misalignment at the top, which gave me a moment’s pause until I figured out what I’d done.… Read the rest

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Awkwardness

Back’s finally better enough to tackle the now ridiculous buildup of wood shavings in the shed…

Three bags full of the stuff in total, stuffed behind the bench, under the bench, all over the floor, in between the boards, everywhere. Of course, just because you get rid of the rubbish doesn’t mean that things stop being awkward…

Job one was to cut that plywood down to size so I could at least get into the shed again 😀 It’s to be the base for the drawer – I realised that the cedar of lebanon I had for that was not cedar of lebanon but western red cedar. Whoops. Oh well, better to find out now…

Then on to the front panel, which went quite quickly (so much faster doing this stuff with a template).… Read the rest

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