10
Jan 18

Hello Unplugged!

Got an email this morning saying this blog is now getting picked up on the Unplugged Shop blog aggregator (who specialise in blogs about hand tool woodworking). Since that might mean new people reading here, hello. You won’t find much professional woodwork stuff here, I’m a software engineer who just does this as a hobby. It may, however, make you feel better about your own workshop because yours is absolutely going to be bigger than mine (I know of woodworkers who have table saws with more space than my entire shed if you include their outfeed tables, and pretty much everyone who has a timber store has more room in there than I do in total). Here’s the wee shed:


That’s an eight foot by six foot potting shed at the bottom of the garden (seen here getting a new coat of paint last year hence all the plastic sheeting over the plants and the masking tape). It’s come a bit of a ways, it used to look like this:

And that’s after I lined the inside with OSB sheeting and painted that white; before it was unlined so you could see that its main structural elements were the 3×1 laths – I’m pretty sure these things had structural paint…


And it was also where all the gardening stuff was stashed (I’ve since moved that to a storage box outside). There’s a small decking area just outside the shed which has proven useful for some tasks like assembly and in-a-bag steambending:

But between the unused tumbledryer (don’t ask), and the workbench, there’s not a lot of room so I’ve had to do some organisation for tool storage inside or I wouldn’t be able to do anything:

And while most of what I do is hand-tool only (including prepwork and milling), I do have a few powertools that are useful for some tasks. Mostly, a circular saw used for rough-cutting the 12-16′ boards I buy from the timber yard down to 5′ boards I can fit in the car and in the shed; I’ll occasionally do smaller rough cuts with that as well, but the fine cuts are all hand saws. I do have a mitre saw that I’d like to use for the 5′-to-smaller rough cutting but I’ve no room to set it up so it’s been idle the last year or two. There’s a small 10″ bandsaw interloper that gets used for some rough ripcuts and resawing anything under 75mm:

And there’s also an oscillating bobbin/belt sander which gets used along with the bandsaw to make small bandsaw boxes to use up scraps of wood rather than throwing them in the bin (and that’s pretty much all it gets used for because I prefer planed finishes for other projects). We don’t have a wood fire or a firepit or any other way to get rid of shavings and sawdust and scraps other than the bin and since you pay for that by weight (welcome to Ireland), I prefer to use all the offcuts for bandsaw boxes if I can.

I do have a bit of an aversion to power tools but it’s more that I don’t like the noise and dust (and since I’m in a housing estate, the neighbours wouldn’t be great fans either) rather than not liking the results. And if I ever get a larger shed (or if I just give up on worrying about the neighbours), there will be a lunchbox thicknesser in the shed’s future for thicknessing (I don’t need a jointer, handplanes are better for jointing for my sort of thing, but thicknessing is a pain in the fundament even with a scrub plane that has so much camber it’s almost circular).

There are a few projects in the archives if you want a read – I built my workbench from scratch:

There was a sidecar cot for my niece:

A desk shelf for father’s day:

One of Richard Maguire’s side tables:

And most recently, a simple wall cupboard (again coming off a Richard Maguire build) with a perspex door:

 

Hope you enjoy the read!


08
Jan 18

Back to work…

So back to work today. Checked the thermometer in the shed before leaving the house around 0715 or so…

And given the ice on the decking outside the shed, I doubt that was the low point either. Must remember to put another layer of paste wax on the planes this week to prevent surface blooms of rust.

I figured it’d be warmer by the time I got home but by 2000h…

Hmmm. Uninsulated shed in the middle of winter. Such fun. Oh well, new toys!

Some trammel points and a new 3″ square from Proops (turns out, if you have a 4″ square, you shouldn’t drop it or you’ll have a 4″ not-square…).

And I wanted to see what all the fuss over Japanese chisels was about so I bought a fairly cheap second-hand one (came to about €15 delivered). 8mm, just over the quarter-inch size, nice balance to it, lots of surface rust though. Some sandpaper and some time on the diamond stones later…

It’s a nice little chisel, takes a nice edge (eventually, it does seem to be much harder steel). I don’t see much of a hollow on the back but I guess that’s fixable somehow. Really does feel well balanced in the hand, they always looked a bit awkward to me but when you’re using them it’s a whole other deal. Won’t know how good it is for a while, obviously, but so far so good.

Then some mucking about with the #080 scraper plane on the chest rails (it works!) and I started in on the grooving of the rails…

That oak has pretty grain, but it’s a pain to work with. Scrapers, scraper plane, tight-set #04 skewed with the cap iron clamped down a gnat’s whisker from the cutting edge, all the tricks needed here. Should have the rails done in a day or three, depending on work schedules, get some more practice in on the carving for the panels, and start cutting the mortices and tenons this weekend. Need to prep some more material as well for the lid. Going to do that in a frame-and-raised-panel style, but I’m not sure if the center panel should be oak or something else for contrast.


05
Jan 18

More small jobs and practice…

All small jobs today in the shed. Well. Was a bit chilly.

And it was colder before I turned on the heater. Not going to get much better before the end of next week either 🙁 Onwards…

Got my new japanese saw bench hook finished:

Spare offcuts of walnut and plywood, with 19mm dowels from woodies (if you’re in the US, woodies is what Lowe’s would be if they dropped their timber standards significantly and jacked up their prices by 50%). The dowels drop into the bench dog holes:

In theory this would work on any set of two holes, but it turns out there’s just enough variation in spacing that it only works for this pair 🙁 Next time I build a workbench, I’ll be a lot more precise with a few things and dog hole placement is one of them. Still, this is the best placed pair for sawing for me, so it could have been much worse. Tried it out in anger making some small parts and it works nicely. Not sure how much abuse it’ll stand but it doesn’t feel too precious. About those small parts:

Honestly, this one will be funny, bear with me…

Then some more practice with the v-tool:

The results weren’t terrible but lots more time needed I think. The practice pattern from Peter Follansbee’s video is a lot easier to carve if you make it simpler when you work on a piece of wood half the size he’s using – there’s a minimum resolution limit, so to speak, in oak and challenging it is not conducive to decent results. Still though, a ways to go to get from this:

To this:

But I think it’s a small improvement on this:

And then I got out the old oilstone and a 10mm dowel and some sandpaper and took twenty minutes to sharpen up the #7 hollow and the reeding plane I got before xmas and gave them a try. I still need to work on the hollow, but the reeding didn’t go too badly.

It’s a bit hard to see here, but the two beads were nicely formed for most of the length of the run. It’s a bit of a faff setting up the plane, but when it’s set, it’s sweet.

A bit of practice with the gouge later and I got to see what I bought it for:

A lot easier to make those two beads with the reeding plane than with a scratch stock. A little more practice and I might actually be ready to use this on a piece.

About that oilstone. I’ve had it for ages, it was one of the first things I ever bought for woodworking, but I’ve never really used it much – never liked oilstones, they’re mucky things really compared to diamond plates – but it does seem to be a higher grit than my 1200 diamond plate. I was planning on getting a D8EE plate later this month (DMT, 8000 grit) because I thought I was about ready to add another step up in grit to the sharpening process now that I’ve got the hang of the basics; I might just try using the oilstone in the interim. It probably needs to be flattened though, and I don’t really know what grit it actually is; must find a way to test that, even if it’s just “polish something on the 1200 grit plate and then on the stone and see which one left the larger scratches”.

And there was a bit of fiddling about with parts for various other builds that are in progress right now, like this one:

And this didn’t work too badly either, but I can’t pein over the end of the nail so I’ll order some brass rod stock to use as the hinge instead.