27
Dec 20

Gnome army

Saw Rebecca Degroot’s video on making a gnome:

Looked like fun, so I made one or two while messing about with decorations.

Then I thought they’d be nice presents for the other kids in Calum’s class, so batch work time. I didn’t have many blanks readymade for this though (I’ll have to remember to stock up in October for next year) so I took a standard CLS lumber 4×2 and cut it down the middle on the bandsaw into two 2×2 rectangles and used the roughing gouge to round them up.

Softwood in general isn’t generally recommended for turning but with sharp tools it’s fine for basic stuff like this. I had a very minimalist story stick with just two ticks on it to mark out the body and a length for the tenon, and marked off the blank with it.

Then stick the point of the skew into the lines to deepen them.

Then with the skew, turn the top and bottom corners of the body and smooth out the bit in between to a gentle barrel curve. Make sure to overexpose the camera if possible.

Then use the parting tool to turn what will be the tenon down past the shoulder at the top of the body, but not all the way as you need some strength left in it to sand the body.

Then swing in the dust collector and sand up to 240 grit. This is the secret to a beginner’s woodturning – buy 80grit sandpaper in bulk.

Dousing with sanding sealer before the last grit to stiffen the grain a bit.

Then hampshire sheen wax (because it’s now certified food-and-toy-safe) and buffing.

And now part the tenon down to 6mm (using the wrench-as-a-gauge trick which is complicated by me not having very many wrenches that small)

And part off and into the box it goes and we move on to the next section of the blank and repeat 19 more times…

Next, hats.

I didn’t have many blanks at all for this, so half were a glued-up blank made from walnut offcuts and half were stained CLS lumber. Again, very simple marking out, then use a spindle gouge to turn the rough shape, and put a tenon at the top using a skew.

This is why we prefer to use larger tenons by the way, a 3mm tenon with a skew is…. great practice for the skew 😀

Then sand, seal, sand again and wax…

Then part off, being careful to undercut as you part so the hat is concave underneath to match the convex top of the body. Then completely give up on turning and just cheat by buying several bags of wooden balls two years ago and forgetting what they were for and just using them here for noses and baubles and a 6mm dowel sanded down to 3mm to fit the noses. And drill holes in the body for the nose and under the hat for the body’s tenon and in the balls for the nose tenon and hat tenon, which is awkward till you realise you can hold the ball using mole grips rather than trying to clamp one in a vice or making a jig.

So 20 sets of these, and then a bag of faux fur…

And now under supervision from the 8 year old, who will manage the matching of bodies to hats to beards and specify beard length, assemble everything using a full bottle of CA glue…

And then packed up and sent off for delivery by Calum.

They were well received 🙂 We even got some photos of the gnomes in their new homes…

Overall, good skew practice and fun to make. Must do them again next year, but this time, get some blanks in around October and start making them in November 😀


06
Dec 20

Well, poop.

Was bound to happen sooner or later I guess.

So I was mucking around experimenting with some colouring on spalted beech:

Just picked a funny shape because I was experimenting with that as well. Then some yellow stain…

And then some royal blue…

Hm. Potential but maybe not. Sand it all off…

BTW, that’s why I picked this blank – that black line isn’t spalting, it’s a crack. Not sure if this would survive hollowing, so it’s a learning blank 😀

Now, purple…

Eh. Not quite. I mean, it’s okay, but I’d want it lighter. Maybe some gold embellishing wax (or buff-it, since that’s all I had to hand)…

I dunno. I don’t like it much. Too dark. If I’m going to colour wood, I want it to look brighter than that. Personal taste I guess, I always preferred lighter-coloured woods even without staining.

So, next day, I turned all the colour off and made it into a simpler shape, and laid down a few coats of royal blue and a little white to lift it and even a touch of yellow to give it some hue variation.

Still not wild about it, but it’s not terrible. So I hollowed it out and then took the round-nosed scraper to remove the worst of the toolmarks from the bowl gouge and the hollower…

…and I removed the bottom of the bowl as well as the tool marks. Structural toolmarks? Oh well. I guess I had to join the funnel club sooner or later, and at least it was a learning block 😀


02
Dec 20

More tidying up and organising

Perils of a small shed – you need to not only put things back in their place after using them all the time, you also have to build the place for them to be put 😀

I mean, if I can’t get this stuff off the bench so I can use it, why did I even bother building it in the first place? 😀

So, first off, the paper towels and the 80/120 grit sandpaper rolls need a home. Nothing fancy, but…

Definitely not fancy, but it does at least get them off the bench. Next up is the finishes and the fasteners that haven’t gotten into the drawers because of space. Some simple shelves will do, but with ends so things aren’t constantly falling out and I want them on that piece of ply there but not attached to the cart permanently, it’ll use those latches you can see on the end of the paper towel holders, because when I need to empty the extractor barrel, I have to remove them and even disassemble the cart slightly. Again, nothing fancy here, just plywood, glue and brads to act more as clamps until the glue sets than as actual fasteners.

As usual, there’s still not enough room 😀 But that has gotten the majority of the stuff off the bench.

What’s left is the plastic box of projects-in-flight which has to be gone through, a box of shavings and offcuts for burning, and faux fur (it’s all artificial) for making gnomes. And a shooting plane that I haven’t made a good home for yet on the wall.

But there is some stuff that didn’t make it into the shelves because I ran out of room:

I’ve managed to trim that down a bit since but the blue AFC box there is holding the burning wire for the lathe and that needs a proper home. Another job for Future Mark.

However, I wanted to see the bench empty, so I moved some stuff to the floor and to the lathe…

Lol. That’s getting tidied up sharpish, but first…

So that’s what it looks like. It’s been a while 😀 And there’s a job that’s been put off too long…

Flattened the benchtop again. Wasn’t out by a lot, but it was getting noticable. Now the whole surface is flat to within a half-mm which is fine for what I get up to. Even if I did nearly break a finger on the shelf by running the #05 and my hand into it…

And a quick coat of BLO to protect the surface, and now it almost looks like the shed is tidy again…

Got the projects-in-flight tray mostly emptied out after that photo as well, so the shed is now all cleared down and as tidy as it’s getting, before the usual xmas rush…